Hypertherm Powermax45 Rev.1 - Manuale (Pagina 135)

8-5
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
J10
0.01uF
300vac
J13
-
+
J22
L9338MD
8.2uF
630VDC
J2
5600uF
250VDC
+
LAX100-NP
J5
HCPL-7840
+
-
+
-
VDD1
VIN+
VIN-
GND1 GND2
VOUT-
VOUT+
VDD2
t
K6
240VAC
003192
30A
-
+
J15
8.2nF
1000VDC
15
4W
1.2uF
630VDC
JUMPER=50'
J7
8.2uF
630VDC
J16
1200V
60A
t
4.7nF
300vac
Y2
L1
1.2uF
630VDC
20K
3W
15
4W
10 ohm
120W
ISOTOP
100K
3W
600V
100A
ISP752
J4
JUMPER=MECH
D39
1600V
50A
J6
J14 600V
100A
J17
J18
t
-
+
J20
275VAC
J1
3844
15
4W
27K 3W
CLAMP DIODE
60A 600V
50A/250V with 32v TRIP COIL
10 ohm
120W ISOTOP
2.00K
60A 600V
PFC DIODE
8.2nF
1000VDC
8.2uF
630VDC
75k 2w
27K 3W
Y Cap
300vac
+
-
+
-
VDD1
VIN+
VIN-
GND1 GND2
VOUT-
VOUT+
VDD2
J19
5600uF
250VDC
+
4.7nF
300vac
Y2
J21
600V
130A
27K 3W
J12
K5
003192
240VAC
30A
LAX100-NP
D29
1600V
50A
27K 3W
J3
LAX100-NP
18 INVU
COM INVU
+9
18T
+24
18PA
COMPA
COMT
18REG
+3.3
+3.3
+5
INV IPRIM
SSR
/PFC DESAT
/INV DESAT
PFC PWM
INVU PWM
INVL PWM
PA
/PA DESAT
CAP ON
GAS OK
START
GAS
SSR
FAN
INVU PWM DRV
INVL PWM DRV
PFC PWM DRV
PA DRV
REDUNDANT START
GAS
FAN
MM
GAS PRES
1
2
3
4
5
1
2
3
IN2
2
D
IA
G
3
G
N
D
4
G
N
D
5
G
N
D
6
G
N
D
7
VS
8
IN3
9
E
N
11
O
UT1
19
IN1
1
O
UT2
18
G
N
D
17
G
N
D
16
G
N
D
15
G
N
D
14
O
UT3
13
O
UT4
12
P
R
G
20
IN4
10
M
+
-
IN1 IN2 IN3
O
UT3
O
UT1
O
UT2
1 2 3
1
2
3
4
8
7
6
5
IN15 15
IN9 9
IN8 8
IN7 7
IN13 13
IN12 12
IN11 11
IN10 10
IN6 6
IN16 16
IN3 3
IN2 2
IN1 1
IN5 5
IN14 14
IN4 4
IN17 17
IN18 18
IN19 19
TDO 40
SPI EN 32
TCK 42
TDI 43
VCC 44
TMS 41
OUT1 20
OUT2 21
OUT3 22
OUT4 23
OUT5 24
OUT6 25
OUT7 26
OUT8 27
I/O 28
SPI IN 31
SPI CLK 30
SPI OUT 29
4
1
2
3
IN OUT
G
N
D
1 2
3 4
5 6
7 8
9 10
11 12
13 14
15 16
17 18
19 20
21 22
23 24
25 26
14
12
4
3
CPC-5
CPC-6
13
IN OUT
G
N
D
GND 1
IN 2
OUT 3
ST 4
Vbb 8
Vbb 7
Vbb 6
Vbb 5
1 2
AC
AC
- +
1 2
2
1
3
CMP 1
FB 2
ISNS 3
RT/CT 4
VREF 8
VCC 7
OUT 6
GND 5
1 2 3
1
2
3
4
8
7
6
5
1
2
3
4
5
6
7
8 9
10
11
12
13
14
15
16
1
2
3
4
4
1
2
3
M + -
IN1
IN2
IN3 OUT3
OUT1
OUT2
AC
AC
- +
1 2 3 4
M + -
IN1
IN2
IN3 OUT3
OUT1
OUT2
8AWG BLK
ORG
VIOLET
BLUE
385VDC
18AWG RED
/OVLO
/INV SAT
/DRV FLT
/S
S
R
/PFC OC
/UVLO
IGBT TEMP
/PWRFLT
+24
/M
M
/5 or 24 FLT
/CAP UNBAL
CPC-5
CPC-6
18AWG WHT
18AWG RED
+5
-Vbus
+24
/SSR
Vacr
Vbus
26 POS
RIBBON
CABLE
ELECTRODE
NOZZLE
WORK
POWER PWA
230V CSA = 141005 (Top Level)
230V CE = 141046 (Top Level)
8.45"h x 13.00"w 2oz plated to 3oz
FACING COMPONENT SIDE OF PCB
FAN 190CFM
24v/1.0A
Finv=36khz
CAP NC
START
LIFT to
Hipot
LOW INDUCTANCE
VBUS LAYOUT
MTG4
MTG6
MTG3
CONTROL to
CHASSIS GND
200-240vac
47-63hz
PE
10AWG
LIFT to
Hipot
MTG5
Fpfc=24khz
Iline Limit
58arms
MACHINE
REAR
Loutput 014316
L0=480uH
L45=205uH
Rdc25C=12.5mohm
POWER XFMR
CSA = 014315
CE = 014331
Lprim=0.53mH
Rprim25C=2.5mohm
Rsec25C=5.7mohm
Lleak=0.5uH typ
10T
Lpfc 014314
L0=300uh
L75=180uh
Rdc25C=10.8mohm
GAS SOL
24v/0.13A
7T
y=1.965"-5.942"
0.472" MAX Ht
y = 5.942"-8.450"
1.92" MAX Ht
y=0.00"-1.965"
1.22" MAX Ht
1
1,2
11,12,13
15,16
15
15
28
28
28
33 36
MUELLER
CLIP
+ARC V
-ARC V
E36/18/11
CPLD
100 Pin
WHT
HEAT
SINK
nc
CM Choke
CE unit only
385vdc
INPUT BRIDGES
PFC IGBT
MODULE
INVERTER IGBT MODULE
OUTPUT DIODE and
PILOT ARC IGBT MODULE
OUTPUT
CURRENT
SENSOR
TRANSFER
SENSOR
45A/132v
OCV = 275v
CPA 225v
29 32
22
19
2.2uF 300vac X2
2.40" x 1.65" 1.60" max zone
14 Pin
CPC
REAR of
UNIT
6,7
20,21
25,26,27
To J13, J16
GND
START
XFR
ELEC (50:1)
WORK
PRESSURE
SENSOR
10 ohm
NTC
POWER CORD
-Vbus
20
21
2
3
4
16
1
2
21
22
7
8
13
14
27
ARC VOLTAGE
50:1
5 (-)
6 (+)
C
C
C
C
(-)
(+)
C
ELEC SCH:45A 230V SYSTEM
C
013366
SHEET 1OF 1
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